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Ruijin precision manufacturing
Precision Lathe Machining精密车削加工

CNC Turning Services for Precision Turned Parts精密车削零件 CNC 车削服务

We turn precision shafts, nuts, studs, connectors and custom fasteners from aluminum, steel, stainless steel, brass and titanium. Multi-axis CNC lathes with live tooling deliver tight tolerances and consistent finishes for prototypes and mass production alike.

我们车削精密轴类、螺母、螺柱、连接器与定制紧固件,材料涵盖铝、钢、不锈钢、黄铜与钛合金。带动力刀座的多轴数控车床可同时保证公差精度与表面一致性,适用于打样与量产。

Why Ruijin为何选择锐金

23+Years年经验
200+CNC MachinesCNC 设备
±0.01mmTolerance加工公差
24hQuote报价响应

Certifications认证资质

IATF 16949ISO 9001ISO 13485

What We Machine

我们加工的零件

Typical parts we produce for OEM/ODM customers worldwide.

我们为全球 OEM/ODM 客户加工的典型零件。

Precision CNC turned shaft

Precision Shafts & Axles

精密轴类零件

Ground and turned shafts for motors, pumps, valves and linear motion systems.

电机、泵、阀与直线运动系统用的精车轴类件。

Shaft轴类±0.005mm±0.005mm
CNC turned nuts and threaded inserts

Nuts & Threaded Inserts

螺母与螺纹嵌件

Custom brass, stainless and aluminum nuts, standoffs and press-fit inserts.

定制黄铜、不锈钢、铝螺母、定位柱与压铆嵌件。

Threaded螺纹M2–M36
CNC turned studs and fasteners

Studs & Custom Fasteners

螺柱与定制紧固件

Double-end studs, shoulder screws and bespoke fasteners to drawing.

双头螺柱、台阶螺钉与按图加工的定制紧固件。

Fastener紧固件Custom定制
CNC turned connectors and pins

Precision Connectors & Pins

精密连接器与插针

Small-diameter turned contacts, pins and connector bodies with fine surface finish.

小直径车削触点、插针与连接器本体,表面光洁。

Connector连接器Small dia.小直径
CNC turned valve and pump components

Valve & Pump Components

阀门与泵组件

Spools, housings and sealing surfaces machined to tight roundness and runout.

阀芯、壳体与密封面,圆度与跳动严格控制。

Valve阀门Runout跳动控制
Custom CNC turned parts

Custom Turned Parts

定制车削件

Any turned geometry from your drawing, from one-off prototype to 100k+ pieces.

按图纸加工任意车削结构,从单件打样到 10 万件以上量产。

Any geometry任意结构1–100k+1–10万+

Technical Capabilities

技术能力

Materials材料Aluminum 6061/7075, stainless 303/304/316, carbon steel, brass, copper, titanium铝 6061/7075、不锈钢 303/304/316、碳钢、黄铜、紫铜、钛合金
Tolerance精度±0.01 mm standard, ±0.005 mm achievable标准 ±0.01mm,可达 ±0.005mm
Max diameter最大直径Up to Ø400 mm最大 Ø400mm
Surface finish表面粗糙度Ra 0.8–1.6 μmRa 0.8–1.6 μm
MOQ起订量1 piece (no mold required)1 件(无需开模)
Lead time交期Prototypes 5–10 days, bulk 15–25 days打样 5–10 天,量产 15–25 天

Small Turned Parts and Micro Turning

小型车削件与微车削

What changes once a part drops below Ø10 mm, and which machine we route it to.

当零件直径小于 Ø10mm 时规则会发生什么变化,以及我们把它派给哪台机床。

Small turned parts are not simply scaled-down versions of large ones. Once the diameter drops below about Ø10 mm and the length-to-diameter ratio passes 3:1, a fixed-headstock lathe starts to lose the argument: the tool pushes the bar away, chatter marks appear and the diameter drifts along the length. A Swiss-type lathe answers this with a guide bushing that supports the stock a fraction of a millimetre from the cutting edge, so the unsupported length stays close to zero however slender the part is. In practice the workable length-to-diameter ratio rises from about 3:1 to roughly 20:1.

小型车削件并不是把大零件等比例缩小。当直径降到约 Ø10mm 以下、长径比超过 3:1 时,固定主轴箱车床就开始力不从心:刀具把棒料推离,出现振纹,直径沿长度方向逐渐漂移。纵切(Swiss 型)车床用导套解决这个矛盾——导套在离切削刃不到一毫米的位置托住棒料,因此无论零件多细长,悬空长度都接近于零。实际可用的长径比也从约 3:1 提升到约 20:1。

That is how microscopic small turned parts get made repeatably: contacts and pins below Ø1 mm, ferrules, micro shafts and small threaded inserts. On our Swiss-type cells the diameter range runs 0.5–32 mm with a typical working window of 1–20 mm, diameters hold ±0.005–0.01 mm, roundness lands at 0.002–0.005 mm and the as-turned surface reaches Ra 0.4–0.8 µm. Live tooling on the same machine adds cross drilling, flats and slots, so a part that would otherwise need three setups comes off one machine complete, and concentricity between features turned in the same clamping stays inside 0.005–0.01 mm.

微观级小型车削件就是这样被稳定做出来的:Ø1mm 以下的触点与插针、套圈、微型轴和小螺纹嵌件。我们的纵切单元直径范围为 0.5–32mm(常用窗口 1–20mm),直径公差 ±0.005–0.01mm,圆度 0.002–0.005mm,车削表面粗糙度可达 Ra 0.4–0.8 µm。同一台机床上的动力刀具还能做横向钻孔、铣扁与铣槽,原本需要三次装夹的零件可以一次加工完成;同一次装夹车出的各特征之间,同轴度保持在 0.005–0.01mm 以内。

Swiss-type turning is not free. It is slower per part than a conventional lathe on a chunky component, and it only accepts bar, so anything above Ø32 mm or with a wide flange goes to a fixed-headstock machine that takes work up to Ø400 mm. We route on geometry rather than habit. If your drawing mixes a slender shaft with a wide flange, expect a two-machine route, and say so in the RFQ so the quote reflects the real process.

纵切加工不是没有代价的。对于粗壮的零件,它的单件节拍比普通车床慢,而且只吃棒料,因此直径超过 Ø32mm 或带宽法兰的零件要转到固定主轴箱机床上加工,那类设备最大可加工到 Ø400mm。我们按几何形状排产,而不是按习惯。如果你的图纸同时有细长轴和宽法兰,就应当预期两段式工艺,并在询价时说明,这样报价才能反映真实工序。

Bar Turning of Small Parts for Connectors, Contacts and Pins

连接器、触点与插针的小件棒料车削

The default route for connector hardware, and the two drawing notes that decide whether it quotes cleanly.

连接器五金的默认工艺,以及决定报价是否干脆的两条图纸标注。

Bar turning of small parts for connectors is a discipline of its own. The bar feeds through the guide bushing, the front face is turned, features are cut, and the finished part is cut off, all while the stock stays supported. Because the bar never leaves the bushing, a sub-spindle can catch each piece as it is parted off, which is why this route is the standard answer for connector pins, coaxial contacts, battery terminals and test probe tips. Our small turned parts guide sets out the full capability envelope, including the tooling and inspection rules that apply at these diameters.

连接器用小件的棒料车削自成一套工艺。棒料穿过导套送料,先车端面,再加工各特征,最后切断,全程棒料始终被支撑。正因为棒料从不脱离导套,副主轴可以在切断时逐件接料,这也是连接器插针、同轴触点、电池极柱与测试探针针头都走这条工艺的原因。我们的小型车削件指南给出了完整的能力包络,以及在这些直径下适用的刀具与检验规则。

Material choice matters more here than anywhere else in turning. Brass C36000 remains the default for pins and contacts: it chips cleanly, holds Ra 0.4–0.8 µm as turned, and keeps tool life long enough that a 100k-piece run is routine. Stainless 303 is the right call when you need corrosion resistance without giving up machinability. Specifying 304 on a part this size when the application does not need its corrosion behaviour costs you finish quality and tool life for nothing. Our brass machining guide and stainless steel machining guide set the trade-offs out alloy by alloy.

在这里,材料选择比车削中任何其他场景都更关键。C36000 黄铜仍是插针与触点的默认材料:切屑干净,车削后可达 Ra 0.4–0.8 µm,刀具寿命足以支撑十万件量产的常规排产。需要耐蚀性又不想牺牲切削性能时,303 不锈钢是正确选择。若应用并不需要 304 的耐蚀性却在这个尺寸上指定 304,只会白白损失表面质量与刀具寿命。我们的黄铜加工指南与不锈钢加工指南按牌号逐条列出了取舍。

Two drawing notes decide whether a connector part quotes cleanly. First, state the measurement method for any feature below ±0.01 mm: a 2 mm pin measured on a bench micrometer and the same pin measured on a vision system or a CMM with a small stylus will not agree, because contact force deflects the part. Second, specify the break edge instead of writing “remove all burrs”. At this scale a 0.05 mm burr is a functional defect, and the drawing should say where one is acceptable.

有两条图纸标注决定了连接器零件能否被干脆地报价。第一,凡是公差小于 ±0.01mm 的特征都要写明测量方法:同一根 2mm 插针,用台式千分尺测与用影像仪或带小测针的三坐标测,结果并不一致,因为接触力会让零件变形。第二,要标注断边尺寸,而不是只写“去除所有毛刺”。在这个尺寸下,0.05mm 的毛刺就是功能性缺陷,图纸应当写明哪些位置允许有毛刺。

Industries We Serve

服务行业

Automotive

汽车

Bushings, pins, fittings and transmission components.

衬套、销轴、接头与传动部件。

Consumer Electronics

消费电子

Precision connectors, knobs and structural inserts.

精密连接器、旋钮与结构嵌件。

Medical Devices

医疗器械

ISO 13485 turned components for surgical and diagnostic equipment.

ISO 13485 车削件,用于手术与诊断设备。

Frequently Asked Questions

常见问题

What materials can you CNC turn?你们能车削哪些材料?

Aluminum 6061/7075, stainless steel 303/304/316, carbon steel, brass, copper, titanium and engineering plastics. We source certified material and provide material certificates on request.铝 6061/7075、不锈钢 303/304/316、碳钢、黄铜、紫铜、钛合金及工程塑料。我们采用认证材料,并可提供材质证明。

What tolerance can you hold on turned parts?车削件的公差能做到多少?

Standard tolerance is ±0.01 mm; tighter tolerance of ±0.005 mm is achievable on critical diameters with full inspection reports.标准公差 ±0.01mm;关键直径可达 ±0.005mm,并提供完整检测报告。

Do you support small-batch and prototype turning?支持小批量与打样车削吗?

Yes. We accept 1-piece prototypes with no mold required, and scale smoothly to mass production of 100k+ pieces.支持。1 件即可打样,无需开模,并可平滑放大到 10 万件以上量产。

Can you do secondary operations like threading and knurling?可以做螺纹、滚花等二次加工吗?

Yes — threading, knurling, grooving, drilling, tapping and milling features are all handled on our multi-axis lathes with live tooling.可以。螺纹、滚花、切槽、钻孔、攻丝与铣削特征均可在带动力刀座的多轴车床上完成。

What surface finishes are available for turned parts?车削件有哪些表面处理?

Anodizing, electroplating, nickel/ zinc plating, passivation, black oxide, polishing and powder coating — plus laser engraving for logos.阳极氧化、电镀、镀镍/镀锌、钝化、发黑、抛光、粉末喷涂,以及激光雕刻 LOGO。

Can you make microscopic small turned parts below Ø1 mm?你们能做 Ø1mm 以下的微观级小型车削件吗?

Yes. On Swiss-type lathes with a guide bushing we turn microscopic small turned parts down to about Ø0.5 mm, including contacts, pins, ferrules and micro shafts, holding ±0.005–0.01 mm on diameter and Ra 0.4–0.8 µm as turned. Below Ø0.5 mm we review the geometry case by case, because tool deflection and part-off control become the limiting factors.可以。我们用带导套的纵切车床加工最小约 Ø0.5mm 的微观级小型车削件,包括触点、插针、套圈与微型轴,直径公差 ±0.005–0.01mm,车削表面粗糙度 Ra 0.4–0.8 µm。低于 Ø0.5mm 时我们会逐个评审几何形状,因为刀具让刀与切断控制会成为限制因素。

What are the essential micro turning parts you produce for electronics?电子行业里你们最常做的微车削件有哪些?

For electronics and electroacoustic assemblies the essential micro turning parts are connector contacts and pins, coaxial center conductors, battery and terminal posts, test probe tips, standoffs and threaded inserts below M3. Most run in brass C36000 or stainless 303, most need a specified break edge rather than a blanket deburr note, and most are quoted from bar because the volume justifies a Swiss-type cell.在电子与电声组件中,最常做的微车削件包括连接器触点与插针、同轴中心导体、电池极柱与接线柱、测试探针针头、定位柱,以及 M3 以下的螺纹嵌件。大多用 C36000 黄铜或 303 不锈钢,大多需要标注断边尺寸而不是笼统的去毛刺要求,并且由于批量足够,大多按棒料在纵切单元上报价。

Do you do bar turning of small parts for connectors?你们做连接器用小件的棒料车削吗?

Yes, and it is the default route for connector pins and contacts. Bar turning of small parts for connectors runs on Swiss-type lathes from Ø0.5 mm to Ø32 mm with a sub-spindle catching each part as it is cut off, so volumes from a few hundred to 100k+ pieces run with minimal operator attention. Send us the diameter, length, material and annual volume and we will quote the bar size, cycle time and piece price within 24 hours.做,而且这是连接器插针与触点的默认工艺。连接器用小件的棒料车削在纵切车床上完成,直径范围 Ø0.5–32mm,副主轴在切断时逐件接料,因此从几百件到十万件以上的批量都可以少人值守运行。把直径、长度、材料和年用量发给我们,我们会在 24 小时内报出棒料规格、节拍与单件价格。

Need a CNC Turning quote?

需要CNC 车削报价?

Send your drawing or specifications — we reply with a DFM review and quote within 24 hours.

发送图纸或规格,我们 24 小时内回复 DFM 评审与报价。

Get a QuoteFree DFM · 24h